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INDUSTRY / MACHINE EQUIPMENT / MATERIAL HANDLING & WAREHOUSING

Electric Forklifts & Pallet Trucks: Compatible Voltage Platforms & Custom Options

Class I, II, and III electric counterbalance forklifts, warehouse reach trucks, and walkie pallet jacks require drop-in steel battery boxes with exact minimum ballast weight and high-current opportunity charging. Explore 3.2V 150Ah, 230Ah, 280Ah, and 314Ah prismatic LiFePO4 cells and custom 24V/36V/48V/80V pack options.

Application Scope
Counterbalance forklifts, reach trucks, electric pallet jacks, tow tractors
Voltage Platform
24 V, 36 V, 48 V, and 80 V counterweight steel-enclosure LiFePO4 packs
Cell Options
3.2V 150Ah / 202Ah / 230Ah / 280Ah / 314Ah Prismatic LiFePO4
3.2V 280Ah LiFePO4 prismatic battery cell
MATERIAL HANDLING & WAREHOUSING 3.2V 280Ah LiFePO4 Prismatic Battery Cell

COMPATIBLE BARE CELLS · MATERIAL HANDLING & WAREHOUSING

Compatible Voltage Platforms & Custom Options

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CUSTOM BATTERY PACK ENGINEERING (MATERIAL HANDLING & WAREHOUSING)

Need a Custom 24 V Pack for Electric Forklifts & Pallet Trucks?

AntBattery currently supplies matched bare cells (3.2V 150Ah / 202Ah / 230Ah / 280Ah / 314Ah Prismatic LiFePO4) and assembles custom 24 V, 36 V, 48 V, and 80 V counterweight steel-enclosure LiFePO4 packs series-parallel battery packs for Counterbalance forklifts, reach trucks, electric pallet jacks, tow tractors with tailored L × W × H enclosures, BMS current ratings, and wire harnesses.

Configure Custom Battery Pack

ENGINEERING VERIFICATION

Electric Forklifts & Pallet Trucks Operating Conditions and Cell / Pack Sizing

Submit Compartment & Load Specs

Parent & sibling categories in Machine Equipment: Electric Excavators & Compact Loaders, Sanitation Vehicles & Street Sweepers, Floor Scrubbers & Cleaning Machines, Scissor Lifts & Aerial Work Platforms, Electric Agricultural Machinery. Related voltage catalog: 48V Forklift Lithium Batteries.

01

Minimum Counterbalance Ballast Weight & Steel Tray Dimensions

Forklift data plates specify a minimum battery weight (such as 650 kg or 1,100 kg) to preserve rated mast lifting capacity; custom steel trays add integrated ballast plates where needed.

02

24V (25.6V), 36V (38.4V), 48V (51.2V) & 80V (83.2V) Controller Match

Confirm nominal traction controller voltage and regenerative braking voltage spikes when replacing flooded lead-acid batteries with 8S, 12S, 16S, or 26S LiFePO4 strings.

03

Break-Room Opportunity Charging (0.5C–1C) Across Multi-Shift Warehouses

Prismatic LiFePO4 cells accept 30-minute lunch-break charging without memory effect or acid gassing, eliminating spare battery swap rooms.

04

Rema / Anderson SB175 / SB350 Plug & External Charge Port

Specify dual-cable side-plug charging ports, external state-of-charge cockpit displays, and cold-storage (-20°C freezer warehouse) internal heaters.

TECHNICAL REFERENCE

Electric Forklifts & Pallet Trucks Battery Engineering FAQs

How do you solve the lighter weight of LiFePO4 when retrofitting a counterbalance forklift?

Because LiFePO4 weighs roughly 40%–50% less than lead-acid per kWh, custom forklift battery boxes use heavy-gauge steel walls or bolted internal cast-iron ballast blocks to meet the truck's minimum stamped counterweight spec.

Which prismatic cells are used for 24V pallet jacks versus 48V/80V sit-down forklifts?

Compact 24V walkie pallet jacks typically use 3.2V 100Ah or 150Ah prismatic cells (8S1P), while 48V and 80V reach and counterbalance trucks use 230Ah, 280Ah, or 314Ah cells in 1P or 2P strings.

Can LiFePO4 forklift packs operate inside -25°C cold-chain freezer warehouses?

Yes, when built with insulated steel trays and BMS-managed internal heating pads that maintain cell core temperature above freezing during operation and charging.

Where can I review 48V forklift system integration parameters?

Visit our 48V Forklift Lithium Batteries page (/products/voltage/48v/forklift) or submit your DIN/BS battery tray dimensions via Custom Battery Packs.

CUSTOM ENGINEERING & QUOTATION

Electric Forklifts & Pallet Trucks Battery Engineering Inquiry

Provide your forklift brand/model, DIN or BS steel tray dimensions (L × W × H mm), minimum required battery weight (kg), nominal voltage (24V/36V/48V/80V), and Ah capacity.

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